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How to Cut Metal Rod: Detailed Explanation

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Written By John Gibbs




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Very often in everyday life or during repairs it becomes necessary to cut a metal bar. But how to do it? In this article, we will understand: “what is metal bar cutting?”, and learn about its types and tools needed for cutting. As general information, it is worth saying that metal cutting is a type of metalworking. In simple terms, Metal cutting is the process of separating metal into pieces.

With the right tools and a little practice, cutting metal rods at home is a relatively simple task. Just take your time and be careful to avoid any accidents.

How to Cut Metal Rod

  1. Wear personal protective equipment
  2. Secure the bar to be cut.
  3. Check that the angle grinder is in good condition, that the safety guard is in place and that the special metal cutting disc is properly mounted.
  4. Grip the angle grinder firmly and begin to press smoothly into the cut area, cutting a groove
  5. The angle grinder’s disc should rotate away from you, with the angle grinder moving toward you.
  6. Move the cutting surface evenly along the entire length of the cut until you have completely cut the bar

Two sliced pieces of metal bar lie in metal shavings

Why Is It Necessary

In private home construction and repair, metal cutting is the most popular type of work with metal products along with drilling. Depending on the objectives to perform the cutting of metal bars should not just divide it into parts, and to do it evenly and with high accuracy.

But even if your tasks do not require perfectly flat edges of the cut rods, we still recommend you to treat the sharp corners with a grinder to remove the metal burrs. Treated rods are safer and more pleasant to work with.

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Overview of Metal Cutting


This process is quite time-consuming. Especially if it is a manual hacksaw. A little easier if you have an electric jigsaw. Recommended for use on small rods of soft metal.

A man cuts a state bar with a hacksaw

With special metal scissors

It cuts perfectly and quickly, but it is not always convenient and slow. Hands tend to get tired quickly. Scissors have a limitation in thickness.

metal scissors cut a metal bar

Sabre saw

A professional tool whose metal blade is fixed in a sturdy housing. They are usually used to cut hollow parts or structures.

sabre saw stands on the floor

Circular saw

Metal can be cut with a circular saw with a special diamond coating. It is characterized by high speed and precision. Postprocessing in the form of removing sharp edges may be necessary.

Angle grinders

This tool is characterized by the low cost of the machine and consumables. Convenient, small in size and perform a bunch of other functions. One of the best solutions from the section “price-quality”

Angle grinder cuts metal rod and sparks fly


As with any job, when cutting rods you need to observe safety precautions and not neglect personal protective equipment. For the job you will need:

  • Respirator. Metal dust can fly during cutting, so it’s best to protect your lungs with a respirator.
  • Construction headphones or earplugs. Power tools may exceed the noise limit while you are cutting.
  • Protective gloves. You will be working with raw metal that will be hot, so it is best to protect yourself from possible cuts.
  • Construction safety glasses. Dust and small metal particles may get into your eyes during cutting.

How to Cut Metal Rod at Home Step-By-Step Guide

For most people, knowing how to cut a steel bar is a very essential skill. Well, you can use a lot of methods to do this, depending on the type of metal you want to cut as well as the size of the rod. You can either use hand saws, power saws, or even a cutting torch. Any of these methods will work just fine.

Step 1: Decide on a tool

The first thing you need to do to cut a metal bar is to decide on a tool. You can use any of the tools presented in the previous section.

Step 2: Measure and mark the metal rod

The next thing you need to do to cut a metal bar is to measure and mark the metal bar. Measure the required length of the metal rod and mark it with a pencil or tape.

measure and mark the metal bar

Step 3: Place the metal rod on a stable surface

Place the metal rod on a stable surface such as a workbench or table and secure it.

Step 4: Start cutting the metal bar

Start cutting the steel rod with the cutting tool. Apply even pressure and be sure to follow the marked line.

Worker in glasses cutting the metal bar

Step 5: Finish cutting the metal bar

Finish cutting the aluminum bar and remove any sharp edges with a file.

Worker sharpens the cut rod in a vise with a metal file

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Safety Tips

Now you know how to cut metal easily, so next, you should remember about safety. Safety is always the number one priority when working with any type of tool. When it comes to cutting metal rods, there are a few safety tips that you should keep in mind.

Wear the proper safety gear

When working with tools, it is important to wear the proper safety gear. This includes eye protection, gloves, and proper clothing.

Be aware of your surroundings

It is important to be aware of your surroundings when working with tools. Make sure that there is nothing in the area that could potentially hurt you.

Follow the instructions

When working with any type of tool, it is important to follow the instructions. This will help to ensure that you are using the tool correctly and safely.

Use the proper tool

When cutting metal rods, it is important to use the proper tool. A hacksaw is the best tool to use for this job.
Cutting metal rods can be dangerous if you do not follow the proper safety precautions. By following these safety tips, you can help to ensure that you are cutting the metal rods safely and correctly. Now that you know the safety tips for the easiest way to cut metal, you are ready to get started.


What is the best way to cut metal rods at home?

There are a few ways that you can cut metal rods at home, but the best way is to use a power drill with a metal cutting blade attachment. You can also use a hacksaw, but it will take longer and be more difficult.

Will a hacksaw cut through metal?

A hacksaw can cut through most metals, but it will work better if the metal is softer. If the metal is very hard, it might be difficult to get a clean cut.

Should I use a hacksaw or a power tool?

If you are just starting out, it is probably best to use a hacksaw. Power tools can be more difficult to control, and you may end up cutting the metal rod too short.

How do I know how long to make the cut?

It is important to measure the metal rod before you make the cut. Otherwise, you may end up with a piece that is too short or too long.

What is the best way to hold the metal rod while I am cutting it?

It is important to hold the metal rod firmly while you are cutting it. Otherwise, it may slip and you could cut yourself.

How do I cut metal rods without a power drill?

If you don’t have a power drill, you can use a hacksaw to cut the metal rod. It will take longer and be more difficult, but it is possible.

What is the best way to clean up after cutting a metal rod?

The best way to clean up after cutting metal rods is to use a wire brush to remove any debris from the cutting area.

Metal rods in rust

The Bottom Line

I hope my article was helpful to you. Cutting metal rods at home is a process that requires careful attention to detail and precision. There are a few key steps that need to be followed in order to ensure a clean cut, including using the right saw blade, measuring the rod correctly, and using a cutting fluid to lubricate the blade and prevent it from overheating.

With a little practice, anyone can learn how to cut metal rods at home with ease. If you have questions then please leave a comment below and I will answer as soon as possible.


About John Gibbs

Hello everyone! My name is John Gibbs. I am 60 years old and have been in the family construction business all my adult life. Construction is not only my profession but also my passion. I know everything about building and repair materials, tools, advanced methods, techniques, and approaches. I will share the same knowledge with you in my articles.

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