If you’re looking for the best saw blade to cut aluminum, you’ve come to the right place. In this complete guide, we’ll discuss the different types of blades available and what each is best suited for.
We’ll also provide some tips on how to get the most out of your blade and extend its life. By the end, you’ll know everything you need to know about choosing the right blade for the job.
8 Best Circular Saw Blade For Cutting Aluminum
- DEWALT Circular Saw Blade — Top Pick
- TOMAX TCG Aluminum and Non-Ferrous Metal Saw Blade — Runner-Up
- Oshlun TCG Saw Blade with 5/8-Inch Arbor — Premium Pick
- Oshlun TCG Saw Blade with 1-Inch Arbor for Aluminum
- COMOWARE Saw Blade- 12-inch
- Luckyway 10 Inch 52 Teeth with 5/8 Inch Arbor Multi-Purpose TCT Circular Saw Blade
- Evolution Power Tools 180BLADEAL
- IVY Classic 35056 Swift Cut 10″ 200 Tooth Aluminum
1. DEWALT Circular Saw Blade
Key characteristics
- Brand: DEWALT
- Material: Blend
- Item Dimensions: 7.87 x 0.5 x 8.74 inches
- Number of Teeth: 36
- Style: Modern
DEWALT’s Circular Saw Blade is an excellent choice for those who need to quickly and easily cut through aluminum and non-ferrous metals. The heavy-duty tungsten carbide tips maintain a sharp edge for long life, while the anti-stick rim helps to reduce friction and gum-up.
The blade is also precision-balanced for accurate cuts and features laser-cut expansion slots that minimize noise and edge vibration for an excellent surface finish with fewer burrs.
- Quickly and easily cuts through aluminum and non-ferrous metals
- Heavy-duty tungsten carbide tips for long life
- Precision-balanced for accurate cuts
- Some users may find the blade too thin for certain materials
2. TOMAX TCG Aluminum and Non-Ferrous Metal Saw Blade
Key characteristics
- Material: Carbide
- Brand: TOMAX
- Number of Teeth: 60
- Style: Miter Saw
- Compatible Material: Aluminum, Plastic, Metal
The TOMAX TCG Aluminum and Non-Ferrous Metal Saw Blade is the best blade to cut aluminum, plastics, copper, brass, and more. The hardened steel body of the blade ensures longer cutting life and a sharper cutting edge.
Additionally, the laser-cut anti-vibration technology of the blade reduces noise and extends cutting life. Overall, the TOMAX TCG Aluminum and Non-Ferrous Metal Saw Blade is a faster, smoother, and more reliable option than other saw blades on the market.
- Hardened steel body ensures longer cutting life
- Laser-cut anti-vibration technology reduces noise
- Faster, smoother, and more reliable cutting feeling
- Clean, neat cutting surface with virtually no heat, burrs, or sparks
- Slightly more expensive than other saw blades on the market
3. Oshlun TCG Saw Blade with 5/8-Inch Arbor
Key characteristics
- Material: Carbide
- Brand: OSHLUN
- Item Dimensions: 9.49 x 9.49 x 0.12 inches
- Number of Teeth: 60
- Style: Modern
Oshlun’s TCG Saw Blade with 5/8-Inch Arbor is a great choice for anyone looking to make clean, burr-free cuts in nonferrous metals such as aluminum, copper, brass, and bronze.
The specially-formulated carbide teeth on this blade are designed to last longer and provide smoother cuts than standard blades, and the copper-plugged expansion slots on the 10-inch and larger models help to reduce noise and vibration.
Additionally, the 7-1/4-inch model features heat vents for cooler operation. Whether you’re a professional contractor or a DIYer, the Oshlun TCG Saw Blade with 5/8-Inch Arbor is the best saw blade to cut aluminum for anyone looking for a quality saw blade that can handle a variety of materials.
- Specially-formulated carbide teeth for longer life and smoother cuts
- Reduced noise and vibration
- Heat vents for cooler operation
- None
4. Oshlun TCG Saw Blade with 1-Inch Arbor for Aluminum
Key characteristics
- Material: Carbide
- Brand: OSHLUN
- Number of Teeth: 120
- Item Weight: 3 Pounds
- Compatible Material: Bronze, Aluminum, Brass, Copper
When it comes to cutting non-ferrous metals, the Oshlun TCG Saw Blade with 1-Inch Arbor for Aluminum is one of the best options out there. Its precision-ground micro grain tungsten carbide tips and triple chip tooth configuration make it ideal for cutting through aluminum, copper, brass, and bronze without leaving behind any burrs.
The 10-inch and larger sizes also feature copper-plugged expansion slots for reduced noise and vibration, while the 7-1/4-inch size features heat vents for cooler operation.
While this saw blade is more than capable of making clean, precise cuts in a variety of materials, it’s important to note that it is not for use with steel or ferrous metals. Attempting to cut steel or ferrous metals with this blade will damage it and is not covered under the blade’s warranty.
Finally, be sure to use proper clamping devices to keep the materials you’re cutting secure; otherwise, you run the risk of the material kicking back and damaging the blade.
Overall, the Oshlun TCG Saw Blade with 1-Inch Arbor for Aluminum is a high-quality, durable blade that can handle a variety of different cutting applications. Its precision ground carbide tips and triple chip tooth configuration make it ideal for cutting through non-ferrous metals, and its copper-plugged expansion slots help to reduce noise and vibration.
- Precision ground carbide tips for clean, burr-free cuts
- Triple chip tooth configuration for cutting through a variety of materials
- Heat vents for cooler operation
- Not for use with steel or ferrous metals
5. COMOWARE Saw Blade- 12-inch
Key characteristics
- Material: Carbon Steel
- Brand: COMOWARE
- Number of Teeth: 100
- Style: 12″X100T
- Compatible Material: Aluminum, Brass, Copper
The COMOWARE Saw Blade- 12-inch is a versatile and affordable saw blade that is perfect for a variety of woodworking projects. The ATB grind on the blade makes it ideal for cross-cutting and rip-cutting, while the bevel helps to reduce tear-out on plywood and other materials.
The laser-cut expansion slots on the blade help to channel heat build-up during use, and the positive hook angle ensures that the blade will have plenty of grip on the material being cut.
For just sixteen dollars, the COMOWARE Saw Blade- 12-inch is the best blade to cut aluminum extrusion. It is well-made and will provide years of reliable service for the home woodworker.
- The versatile ATB grind is perfect for a variety of woodworking projects
- Bevel helps reduce tear-out
- Laser-cut expansion slots help channel heat build-up
- None
6. Luckyway 10 Inch 52 Teeth with 5/8 Inch Arbor Multi-Purpose TCT Circular Saw Blade
Key characteristics
- Material: Metal
- Brand: Luckyway
- Style: Miter Saw; Table Saw; Circular Saw
- Compatible Material: Wood, Aluminum, Plastic
The Luckyway 10 Inch 52 Teeth with 5/8 Inch Arbor Multi-Purpose TCT Circular Saw Blade is a great choice for those who are looking for an affordable and reliable blade for their miter saw or table saw.
This blade is made of high-quality materials and features a triple chip grind design which makes it ideal for cutting through wood, plastic, aluminum, and metal. The super thin laser cut kerf makes for easy cutting, and the high-density carbide stays sharper for longer. The Perma-Shield nonstick coating protects the blade from rust and corrosion and makes for easy cleanup.
- Affordable
- Reliable
- Durable
- Easy to clean
- The blade produces a lot of vibration and noise.
7. Evolution Power Tools 180BLADEAL
Key characteristics
- Material: Carbide
- Brand: Evolution
- Number of Teeth: 54
- Style: Aluminium
- Compatible Material: Aluminum, Metal
The Evolution Power Tools 180BLADEAL is the best blade to cut aluminum railing. The blade uses dry-cut technology, which cuts with very little heat and few burrs. The blade has 54 carbide teeth and a .078-inch kerf. The arbor size is 20mm.
The saw blade is designed for use with Evolution saws or other low RPM saws. If you try to use the blade with a higher RPM saw, it will not work properly and could damage the saw. The blade has a maximum speed of 3900 RPM.
The blade is designed for cutting aluminum, and it does a good job of cutting with little heat and few burrs. The blade is also very durable, and it has lasted for years.
- Cuts aluminum well
- Generates little heat and few burrs
- Durable
- Not suitable for all types of saws
8. IVY Classic 35056 Swift Cut 10″ 200 Tooth Aluminum
Key characteristics
- Material: Aluminum, Plastic, Steel
- Brand: IVY Classic
- Item Dimensions: 10 x 10 x 0.1 inches
- Style: Classic
- Compatible Material: Aluminum, Plastic
The IVY Classic 35056 Swift Cut 10″ 200 Tooth Aluminum is a great choice for anyone looking for an affordable and versatile metal cutting blade.
This blade is designed for cutting plastic, vinyl siding, and light gauge aluminum and features precision ground teeth with no set for smooth, accurate cuts. Additionally, expansion slots work to reduce heat build-up and eliminate warping.
Users report that this blade is easy to use and cuts through material quickly and smoothly, making it a great choice for both professionals and DIYers alike.
- Affordable
- Versatile
- Precision ground teeth
- Expansion slots reduce heat build-up
- It may dull quickly when used on wood
Best Circular Saw Blade for Cutting Aluminum – Buyer’s Guide
When it comes to choosing a blade for your saw, there are a few things you need to take into consideration in order to ensure you get the right one. By following our tips, you can be sure to choose the best miter saw blade to cut aluminum and the material you will be cutting.
For the best results, you want a blade that is designed specifically for cutting non-ferrous materials like aluminum. First, the blade needs to be able to handle the high speed required for cutting aluminum without losing its edge. Second, the blade must be able to create a clean, smooth cut without chips or jagged edges.
What Is A Circular Saw Blade?
A circular saw blade is a type of saw blade that is used with a circular saw. It is a disc with teeth that are used to cut through materials such as wood, metal, or plastic. The blade is mounted on an arbor, which is a shaft that is used to hold the blade in place. The arbor can be attached to a variety of different power tools, including a hand-held circular saw, a table saw, or a miter saw. We have compiled a selection of the best circular saws on the market for beginners.
Circular saw blades come in a variety of different sizes, with the most common being between four and eight inches in diameter. The number of teeth on the blade also varies, with more teeth resulting in a smoother cut but a slower cutting speed.
The type of material that the blade is made from also affects its performance. For example, blades made from carbide are able to withstand higher temperatures and stay sharper for longer than those made from steel.
What Are the Things To Consider In Buying A Circular Saw Blade For Cutting Aluminum?
There are a few things you need to consider when purchasing a circular saw to cut aluminum:
- The first is the thickness of the blade. You will need a blade that is at least 1/8” thick in order to cut through aluminum without it becoming damaged.
- The second thing to consider is the teeth on the blade. You will want a blade with carbide teeth in order to get the best results when cutting aluminum.
- The last thing to consider is the speed at which the blade spins. You will want a blade that spins at high speed in order to cut through the aluminum quickly and efficiently.
Blade material
The type of material used in a saw blade greatly affects its price, durability, and cutting performance. Here are the most common materials used in saw blades:
- Carbon Steel: This is the most common type of saw blade. It is relatively inexpensive and can be used to cut a variety of materials, including wood, plastic, and metal. However, carbon steel blades are not as durable as other types of blades and can dull quickly.
- High-Speed Steel (HSS): This type of blade is made from harder steel that can withstand higher temperatures. This makes HSS blades ideal for cutting through tougher materials, such as stainless steel. HSS blades are also more resistant to wear and tear, making them last longer than carbon steel blades.
- Tungsten Carbide Tipped (TCT): This is the most expensive type of saw blade, but it is also the most durable. TCT blades are made from a hard composite material that can withstand high temperatures and heavy use. TCT blades are ideal for cutting through extremely hard materials, such as concrete and stone.
Kerf
You need to choose a blade with the right kerf. The kerf is the width of the cut that the blade makes. You want a blade with a thin kerf so that it doesn’t remove too much material from the aluminum.
Hook angle
The hook angle is the angle between the face of the blade and the back of the blade. A blade with a smaller hook angle will cut more slowly but will produce a cleaner cut. A blade with a larger hook angle will cut more quickly but may produce a rougher cut.
Number of teeth
The number of teeth on a circular saw blade is one of the most important factors to consider when choosing a cutting aluminum with a circular saw. The number of teeth determines how fast the blade will cut and how clean the cut will be.
The general rule of thumb is that the more teeth a blade has, the slower it will cut and the cleaner the cut will be. However, there are exceptions to this rule. For example, a blade with fewer teeth may be faster at cutting aluminum if it is made of a harder material.
Why is the blade diameter critical?
As anyone who has ever tried to cut something knows, the size of the blade is critical to the success of the cut. If the blade is too small, it will not be able to cut through the material. If the blade is too large, it will be difficult to control and may cause the material to be cut inaccurately.
The diameter of the blade is also critical when considering the type of material to be cut. Some materials are much harder to cut than others and require a blade with a smaller diameter in order to be effective.
In general, the blade diameter is critical because it needs to be the right size for the job at hand. If it is too small, the blade will not be able to do its job. If it is too large, the blade will be difficult to control and may cause the material to be cut inaccurately.
Conclusion
When it comes to cutting aluminum, it is important to have the best circular saw blade for the job. We hope this guide helped you choose the right blade to cut aluminum for your needs. With the right blade, you can cut through aluminum quickly and easily.
Thank you for reading! Please leave a comment below if you have any questions.
FAQ
How do I know that a blade needs to be replaced?
If you’re noticing that your circular saw blade is leaving behind jagged edges or not making clean cuts anymore, it might be time to replace the blade. While aluminum is a softer metal, it still requires a sharp, specialized blade to cut through it. Over time, even the best-quality blades will dull and need to be replaced.
Can a hacksaw cut aluminum?
A hacksaw is a hand tool that is used to cut materials like wood, metal, or plastic. It consists of a blade with sharp teeth that are mounted on a handle. The blade is held in place by a tensioning screw.
Hacksaws are typically used to cut metals like steel, brass, or aluminum. They can also be used to cut other materials like wood or plastic.
Do you need to take care of the circular saw blade?
If you don’t take care of the blades to cut aluminum, it will quickly become dull and will need to be replaced. Here are a few tips for taking care of your circular saw blade:
- Always use a blade guard when you are not using the saw. This will help protect the blade from becoming damaged.
- When you are finished using the saw, clean the blade with a brush or rag. This will remove any debris that could dull the blade.
- Store the saw in a dry place. Moisture can damage the blade and cause it to rust.
By following these simple tips, you can extend the life of your circular saw blade and keep it cutting like new.
Can a wood blade cut aluminum?
A wood blade can cut aluminum if it is sharp enough. Aluminum is a soft metal, so it is not difficult to cut if the blade is sharp. However, it is important to use a lubricant when cutting aluminum to prevent the blade from overheating.
Can a miter saw cut metal?
A miter saw is a powerful tool that is used for making accurate crosscuts and miters in a workpiece. The miter saw is capable of making precise cuts in a variety of materials, including wood, plastic, aluminum, and steel. The saw can cut through metal if the correct blade is installed.
The blade must be designed specifically for cutting metal. These blades have teeth that are made of carbide or high-speed steel. The teeth are much larger and more widely spaced than those on a wood-cutting blade.
What are the types of circular saw blades?
Circular saw blades come in different types, each designed for specific tasks. Here is a rundown of the most common types of blades and their uses.
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- Rip Blades. Rip blades have a large number of teeth and a narrow kerf. They are designed for making rip cuts, which are cuts made parallel to the grain of the wood. Rip blades are also good for cutting plywood and other sheet materials.
- Crosscut Blades. Crosscut blades have fewer teeth than rip blades, but they have a wider kerf. This makes them ideal for cutting across the grain of wood. Crosscut blades are also good for making miter cuts, which are cuts made at an angle to the grain.
- Combination Blades. Combination blades are a combination of rip and crosscut blades. They have a medium number of teeth and a medium-width kerf. Combination blades can be used for both rip cuts and crosscuts, but they are not as effective as dedicated rip or crosscut blades.
- Specialty Blades. Specialty blades are designed for specific tasks. For example, there are blades designed for cutting metal, concrete, tile, and stone. There are also blades designed for making plunge cuts and dado cuts.
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